B&R X20CP3686X
1. Overview
The X20CP3686X is a high-performance controller belonging to the B&R X20 product family. Powered by an Intel Atom processor, it is specifically engineered for automation tasks demanding exceptional computing power and real-time responsiveness. Compatible with the modular architecture of the X20 system, it enables flexible I/O expansion via a wide range of fieldbuses and communication buses.
2. Key Specifications
| Parameter | Details |
|---|---|
| CPU | Intel Atom 1.6 GHz |
| Memory | 2 GB LPDDR4 SDRAM (optional upgrade available) |
| Storage | 2 GB On-board Flash (CompactFlash optional) |
| Power Supply | 24 V DC ± 20% (rated power: 36 W) |
| Interfaces | 1× RS232, 1× Ethernet (10/100 Mbit/s, Gigabit-supported), 1× POWERLINK V2, 2× USB, 1× X2X Link/X2X+ |
| Dimensions/Weight | 200 mm (W) × 99 mm (H) × 85 mm (D), approx. 530 g |
| Protection Class | IP20, suitable for industrial field environments |
| Operating Temperature | -25 °C to 50 °C (vertical mounting); -25 °C to 55 °C (horizontal mounting) |
3. Product Features
- Modular Design: Additional I/O, communication or functional modules can be integrated via the X20 system’s Hub expansion slots, enabling highly customized configurations.
- High Real-time Performance: Equipped with a built-in POWERLINK V2 interface and supporting Poll-Response-Chaining (PRC) mode, it meets stringent real-time control requirements.
- Multi-interface Integration: Integrates RS232, Ethernet, USB, POWERLINK and X2X Link in one unit, simplifying wiring and enhancing system reliability.
- Robust and Durable: Compliant with IP20 industrial protection standards, featuring a wide operating temperature range and voltage tolerance, making it ideal for harsh field conditions.
- Easy Maintenance: The modular structure, standardized plug-and-play interfaces and unified diagnostic LEDs facilitate quick on-site detection and module replacement.
4. Structure and Components
- Control Unit (CPU + Memory + Storage)
- Power Module (24 V DC input, internal voltage regulation)
- Communication Interface Board (Ethernet, POWERLINK, RS232, USB, X2X Link)
- Expansion Slots (3 slots for inserting X20 I/O, fieldbus or functional modules)
- Housing (Metal casing providing mechanical support and protection)
5. Typical Application Areas
- High-speed packaging and sorting systems
- Robot control and collaborative robot (cobot) master stations
- Machine tool numerical control (CNC) systems
- Complex assembly lines and flexible manufacturing cells
- Process control systems requiring high-speed Ethernet or POWERLINK real-time communication
6. Installation and Maintenance Guidelines
- Mounting Orientation: Supports both horizontal and vertical mounting. Ensure unobstructed heat dissipation channels when installed vertically.
- Environmental Requirements: Operating temperature ranges from -25 °C to 50 °C (vertical) or -25 °C to 55 °C (horizontal); relative humidity 5% – 95% (non-condensing); compliant with IP20 protection class.
- Power Connection: Use a 24 V DC power supply, ensuring the current does not exceed 1.5 A. The internal fuse is non-replaceable.
- Wiring and Cabling: Ethernet and POWERLINK use shielded RJ45 interfaces, with a maximum link length of 100 m.
- Module Replacement: Insert or remove expansion slot modules only when the power is off. The system will automatically detect the module and display its status via the diagnostic LEDs.
- Regular Inspection: It is recommended to inspect power terminals, interface connections and heat sink cleanliness every 6 months to ensure long-term reliable operation.
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